Production line-Changsha Jianke Electronics Co., Ltd.

Production line

Jianke Electronics is continuously exploring smart manufacturing with its products, continuously strengthening and optimizing our manufacturing and production control capabilities, and providing customers with timely and high-quality products.

Electronic water pump automatic production line

Jianke has invested a lot of money and introduced the latest foreign equipment to build two automatic production lines for electronic water pumps. Equipped with industrial Internet and MES data analysis electronic kanban. The organic combination of automation and digitization makes production networked, transparent, and paperless, realizes real-time, accurate and comprehensive collection of production site data, and builds a production information management system. The foundation has greatly improved the production and management efficiency.
1、High production efficiency;
2、Flexible automated production, compatible with a variety of products
3、Accurate traceability of key process parameters, and traceability of materials to batches;
4、The production process of the whole process is stable, and the consistency of the product is very high;
5、The AGV car is automatically transported, the six-axis robot is loaded and unloaded, and the assembly process is automated;
6、Making better use of resources and automating tedious tasks can improve the accuracy and enthusiasm of testers, freeing test technicians to invest more energy in design, some tests are not suitable for automatic testing, only suitable for manual testing, After automating the test that can be automatically tested, the tester can focus on the manual testing part and improve the efficiency of manual testing.

SMT production line

The SMT workshop has invested 50 million RMB, and 9 production lines have been built and planned in the 100,000-level standard dust-free anti-static workshop. Introduce the most advanced foreign equipment, such as DEK solder paste printing machine, KOH YOUNG 3D SPI, YAMAHA high-speed multi-function placement machine, ERSA nitrogen protection reflow soldering, VISCOM 3D AOI, etc. to form an intelligent automated production line. Online use of P-Tool, M-Tool, S-Tool IT-System and other software for program editing, data import, process monitoring, process error prevention, etc., connected with the laser marking line, can be used to trace the QR code of a single product . The single-hour production capacity is 700,000 pieces, which can meet the needs of small batches and multiple varieties of fast line changes and highly flexible production.

PCBA electrical test+
Automatic coating line

PCBA electrical performance test + coating automatic line, mainly constructed by EPSON robot, Zhong coating dispensing system, high-precision temperature control curing oven. Through the MES system, the order is sent to the industrial control system of the production line, the work program is automatically switched, and the type is changed quickly (<5 minutes). Through the in-depth interaction of the upper and lower process system data, the entire process of production is monitored and warned, and is displayed in real time through the electronic kanban, and can be passed Cloud service to view real-time production information. Its highly flexible design has been expanded to meet the production of 200 products, with a capacity of 2400pcs per hour.

Car sensors
Flexible production line

Automatic flexible sensor production line is a highly flexible production line independently designed and developed by Jianke. It mainly produces automotive DG and PG sensors. 6-second working cycle, equipped with 8-channel winding machine, Zhongshi online vacuum double liquid glue filling system, online electrical performance sequencing machine and other advanced equipment in the industry.

Car distributor module
Flexible automatic production line

Automatic flexible automatic production line for automobile distributor ignition modules, with a total length of 60 meters. It is mainly constructed by 6 three-axis robots, 1 6-axis Yamaha robot, 1 reflow soldering, 2 curing ovens, Zhongshi glue filling system and multi-process automatic equipment, and is equipped with a visual angle recognition system. The production cycle time is 6 seconds.

Through docking with the MES system, after the production order is issued, the work program is automatically switched, the background data is deeply exchanged to monitor the production process, and the production status information is presented by electronic kanban.

Semiconductor module production line

K-class dust-free anti-static workshop, introducing multiple sets of world-leading manufacturing and testing equipment, with advanced semiconductor manufacturing capabilities such as Die-Bond and Wire-Bond The production capacity per hour is 800~1200 pcs semi-finished products.

After the semiconductor plastic packaging process, 6 frequency conversion plastic packaging machines are provided. At present, there are 12 kinds of packaging molds, which can be 4800pcs per hour.

Automotive micro motor controller production line

Automotive micro motor controller production line, the main equipment is Routing sub-board machine, ERSA nitrogen protection selective wave soldering, through-hole reflow soldering, automatic UV coating line, independent research and development Performance test bench, etc.